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BOTHAN: Engineering 'House in a Box' from Concept to Container



When INTUMODULAR designed the BOTHAN unit for YardBox, the brief wasn't just to

create another modular building. It was to prove that small design-led residential

construction could be engineered, procured, and delivered with the precision of a

manufacturing supply chain.


The result: a complete modular unit delivered in a single 40FT container - every component,

from structural frame to bathroom fixtures, specified, sourced, and coordinated as one

integrated system.


This is what 'House in a Box' looks like when design, engineering, and procurement work simultaneously rather than sequentially.


Design Leadership + Full Engineering Scope

INTUMODULAR led the complete design and delivery for BOTHAN:


Design & Engineering

- Architectural design and spatial planning

- Structural engineering analysis

- Energy performance modelling and certification

- Container logistics integration (critical dimension and weight constraints)


Complete Material Procurement

- Lightweight gauge steel framing system

- Windows and doors to current house building standards

- Wall and roof assemblies

- Thermowood external cladding

- Complete kitchen specification and procurement

- Full bathroom fitout including fixtures and finishes

- All interior finishes and detailing



Every material decision was made with three criteria: performance, durability, and

containerised delivery. No component could compromise the others.


The Container Constraint Drives Innovation

Designing for containerised delivery isn't just about measuring dimensions. It's about engineering the components for shipping, transportation and rapid on-site assembly - while maintaining structural performance and aesthetic quality.


The lightweight gauge steel frame provides the structural backbone while keeping weight

within container load limits. Windows and doors are specified to meet relevant domestic

building standards, for year-round comfort.


Thermowood cladding delivers weather resistance and dimensional stability without the

maintenance burden of traditional timber. It's a material choice driven by lifecycle

performance, not trends.


 
 
 

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